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Multi-form Surface Patterning

FLEXCEL NX technology makes possible the ultimate control of ink transfer on which modern flexo is founded and is enabled by our patented multi-form surface patterning.

How multi-form surface patterning works:

The surface of a FLEXCEL NX plate incorporates digitally imaged surface channels that enable the ink to flow. The channels are just 4-6 microns wide — there are 6 channels in the width of a human hair — and can be modified for different applications and different combinations of presses, substrates, inks and aniloxes.

Multi-Form Surface Patterns have reliably consistent spacing and depth on every pattern, enabling highly precise and consistent ink transfer.

Continuing Innovation

Successive iterations of our multi-form surface patterning technology have brought new levels of control in ink transfer, improving the quality, predictability and consistency of flexo printing. The scanning electron microscope (SEM) images in the illustration below show the progression.

The most recent iteration, PureFlexo Printing, specifically tackles unwanted ink spread, which puts pressure on the production process, often leading to lower press speeds, more frequent unscheduled stoppages to clean plates, and a general reduction in press setup latitude.

Unprecedented benefits

This unique Miraclon technology to control ink flow, the foundation of modern flexo, drives greater efficiency and consistency in the press room. These same characteristics also drive sustainability. Lower waste, better use of resources and an ability to print on more sustainable substrates with more environmentally friendly inks.